What We Do:
How We Unlock Value Across the Aerospace Lifecycle
From FAA-DER backed repair & repair-spec solutions, FAA-PMA and alternate materials to OOPP strategy, Defense sustainment via SAR (Source Approval Request) package, and engineering-driven business development, our services help organizations reduce cost, identify new revenue opportunities, and execute with confidence.
FAA DER Backed Repair Solutions & Repair Specs (DER-RS)
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Turn high-cost replacements into approval-ready repairs with DER-backed substantiation and shop-ready repair specifications.
We develop DER-backed creative repair solutions and DER‑RS packages that your quality and production teams can implement with confidence. From damage evaluation to substantiation and repair specs, we help reduce scrap, shorten downtime, and expand repair capability, while keeping the documentation defensible and aligned to real-world shop constraints.
FAA-PMA,
OOPP Strategy
& Alternate Materials Pathway
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Improve cost and lead time by qualifying PMA options, OOPP (Owner‑Operator Produced Parts) and alternate materials that meet performance and compliance requirements.
When OEM pricing, lead times, or obsolescence create pressure, we help evaluate PMA pathways, OOPP and alternate materials with a disciplined technical approach. From feasibility and substantiation support to documentation that stands up to scrutiny, we help you adopt alternatives that protect reliability, airworthiness, and long-term supply continuity.
Defense SAR Packages & Sustainment Support
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Accelerate approvals and sustain mission readiness with SAR packages and engineering support built for defense timelines.
We support Defense and Government programs with Source Approval Request (SAR) packages and sustainment engineering that holds up to review. From technical documentation to substantiation support and lifecycle sustainment strategy, we help reduce obsolescence risk, accelerate sourcing decisions, and keep platforms supported when speed and rigor both matter.
MRO Program & Repair Decision Management
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We manage maintenance, repair, and overhaul programs across approved OEMs and FAA Part 145 repair stations owning teardown analysis, diagnostic review, logistics coordination, and regulatory alignment to drive smarter repair and cost outcomes.
We act as a technical extension of your Commercial or Defense team, managing MRO activity across OEM and third-party FAA Part 145 repair stations. Our role includes teardown and diagnostic report review, logistics coordination, and regulatory oversight, while challenging replace-vs-repair decisions through engineering and economic analysis. The result is faster decisions and TAT, reduced cost, improved repair utilization, and better alignment between operations, engineering, and supply chain.
Business Development & Opportunity Identification
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Let us help Identify high-value repair, PMA, OOPP, and sustainment opportunities using a technically grounded, approval-aware business development approach.
We help organizations uncover and prioritize revenue and cost-savings opportunities hidden inside their existing parts, repairs, and sustainment needs. By combining engineering insight, regulatory awareness, and market dynamics, we identify pathways that make economic sense, then help position them for execution without creating compliance risk or internal friction.
Technical Training & Capability Development
We provide structured training programs for individuals and teams working in regulated aerospace environments; sales, engineering, quality, supply chain, and commercial roles. Training is delivered onsite or virtually and focuses on practical repair strategy, aftermarket pathway evaluation, technical documentation discipline, and decision-making frameworks that improve speed, consistency, and defensibility. The outcome is a more capable internal team, stronger customer-facing performance, and clear professional development value for participants.
#1 Provider of OEM & 3rd Party Alternative Repair Solutions and MRO Services
Who We Serve:
Targeted solutions for aerospace organizations navigating cost, complexity, and change.
We work across the commercial, business aviation, and defense ecosystem—partnering with organizations that need smarter repair decisions, compliant alternatives, and engineering-driven opportunities to protect margins and unlock value.
Which one are you?Â
OEMs
(Original Equipment Manufacturers)
We support OEMs navigating aftermarket pressure from 3rd party PMA, cost competition, and shifting repair strategies.
Our work helps OEMs:
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Defend market share against alternate solutions
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Evaluate repair vs replace strategies objectively
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Identify PMA, repair, and sustainment pathways
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Support customers with compliant, cost-effective outcomes
Typical services used:
DER-RS, PMA strategy, MRO program management, business development opportunity identification
Airline & Fleet Operators
We help operators reduce maintenance cost and downtime while maintaining airworthiness and operational reliability.
Our support focuses on:
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Repair vs replace decision optimization
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DER repair and alternate material pathways
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OOPP and cost-reduction strategies
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Coordinating OEM and Part 145 repair execution
Typical services used:
DER repairs, OOPP strategy, MRO program management, business development opportunity screening
FAA Part 145 Repair Stations
We partner with repair stations to expand repair capability, improve margins, and support customers with defensible engineering solutions.
We help Part 145s:
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Expand DER-approved repair offerings
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Support customer cost-reduction initiatives
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Navigate complex teardown and diagnostic outcomes
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Align engineering, quality, and execution
Typical services used:
DER-RS development, MRO repair decision management, PMA/alternate material support
Parts Brokers & Distributors
We work with brokers and distributors seeking to differentiate beyond price by offering technical insight and compliant alternatives.
Our support includes:
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Identifying repair, PMA, and OOPP opportunities
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Supporting customers with defensible solutions
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Creating value-add pathways tied to real savings
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Improving credibility with operators and MROs
Typical services used:
Business development opportunity identification, PMA pathways, repair strategy support
Tier 2 & Tier 3 Suppliers
We help suppliers move up the value chain by identifying aftermarket, repair, and sustainment opportunities.
We support suppliers looking to:
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Enter or expand aftermarket participation
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Support repair and sustainment programs
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Evaluate PMA and alternate material potential
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Align engineering capability with market demand
Typical services used:
Business development strategy, PMA feasibility, DER repair alignment
Defense & Government Programs
We support defense customers and suppliers with sustainment-focused engineering and sourcing strategies.
Our work includes:
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SAR package support
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Repair and sustainment strategy
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Obsolescence mitigation
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Program execution across approved suppliers
Typical services used:
Defense SAR packages, sustainment engineering, MRO program management
SAR Packages & Reverse Engineering for Mission-Critical Platforms
We help defense organizations navigate obsolescence, sourcing risk, and sustainment complexity through structured SAR support, component evaluation, and compliant reverse engineering strategies.
Focused on readiness. Grounded in engineering discipline.
HOW WE WORK
Engineering-Led. Outcome-Focused. Execution-Driven.
Every engagement whether focused on repair strategy, MRO management, PMA pathways, OOPP analysis, Defense SAR Package, or business development follows a disciplined and transparent process.
We move from clarity → validation → execution → measurable impact.
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1.) Assess & Define
We begin by understanding your objective, constraints, and operating environment.
This includes:
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Technical review (parts, assemblies, teardown reports, drawings, specifications)
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Economic analysis (repair vs replace, margin, lead time impact)
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Regulatory landscape (FAA alignment, program requirements)
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Stakeholder alignment (engineering, quality, operations, supply chain)
Outcome:
Clear problem definition and opportunity identification.
2.) Evaluate & Validate
Next, we evaluate feasible pathways using engineering discipline and commercial realism.
Depending on scope, this may include:
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DER-backed repair feasibility
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PMA or alternate material evaluation
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OOPP screening
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SAR package pathway
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MRO execution assessment
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Business development opportunity mapping
We validate:
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Technical defensibility
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Regulatory viability
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Economic justification
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Operational practicality
Outcome:
A defined execution path supported by engineering and business logic.
3.) Execute & Coordinate
We move from strategy into execution.
This can involve:
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Managing OEM and FAA Part 145 repair station coordination
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Supporting teardown and diagnostic reviews
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Aligning logistics and regulatory documentation
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Developing repair specs or technical packages
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Supporting sustainment or opportunity rollout
We integrate with your team rather than disrupt it.
Outcome:
Controlled execution with reduced friction and improved decision velocity.
4.) Optimize & Scale
After implementation, we review performance and identify additional opportunity.
We assess:
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Cost savings achieved
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Repair yield improvements
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Margin protection or expansion
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New opportunity pathways uncovered
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Risk reduction impact
Often, this phase reveals further areas for optimization.
Outcome:
Sustained cost control, expanded capability, and repeatable value creation.
We Help You Make the Right Call and Stand Behind It.
Decisions aren’t just technical, they’re visible.
Repair vs replace.
Alternate materials.
Sustainment strategy.
MRO execution and program management
Opportunity development.
Every decision impacts cost, compliance, schedule, and reputation.
We work alongside your sales, engineering, quality, and operations teams to ensure outcomes are technically defensible, commercially sound, and professionally presented, so you can move forward with confidence and look good doing it.
When you engage Deep Aero Services, you gain a disciplined partner focused on clarity, execution, and measurable results.
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